Optimising SAG mill productivity at the Sossego mine with Molycop tools

The Sossego copper-gold mine in Canaã dos Carajás, Brazil, has significantly improved milling efficiency and plant productivity through the application of Molycop tools.

A recent study at the Sossego processing plant utilised advanced simulations to optimise the trajectory of the internal load within the SAG mill, delivering impressive operational gains.

The simulations evaluated three distinct scenarios to assess the impact of liner conditions and mill rotation speed on grinding efficiency. The findings revealed that increasing the SAG mill’s rotation speed to 80 per cent optimised the grinding media trajectory, resulting in a 9.8 per cent improvement in milling energy efficiency.

Key highlights:

  • enhanced efficiency: adjusting SAG mill rotation speed proved highly effective in boosting fragmentation and overall plant productivity.
  • tailored simulations: the study examined liner conditions and rotation speed adjustments to identify the ideal trajectory of the grinding media.
  • actionable insights: the implementation of study recommendations addressed challenges caused by deviations in mill liner strategies, restoring and improving operational performance.

Beyond the sale: ongoing technical support

Molycop prides itself on supporting its customers beyond the sale.

Through its technical services and post-sale support, Molycop works closely with customers to identify operational challenges and provide solutions tailored to their needs. Using tools like Molycop tools and its deep expertise in milling and comminution, Molycop helps customers unlock performance improvements and achieve their production goals.

This collaborative approach ensures customers can rely on Molycop not just for innovative products but also for expert guidance to optimise their operations and profitability.

To learn more, download the case study here or visit the Molycop website.

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