TOMRA has installed a first X-Ray Transmission (XRT) sorter at Saloro’s tungsten mine in Barruecopardo, Spain.
The sorter, implemented in the beneficiation stage, is consistently delivering a much higher head grade to the processing plant, significantly reducing costs.
Tungsten is an essential industrial metal with unique properties used in the production of hard metals, specialist steels and super alloys, as well as aerospace, electronics and military applications.
Its production is concentrated in China, where 80 per cent of the world’s tungsten is mined. For this reason, it is considered a strategic commodity and is categorised as a ‘critical raw material’ by the EU.
The Saloro mine in Barruecopardo is one of the most important in Europe, and one of the few outside China that produces concentrate with high tungsten grade with limited impurities, making it a high-value product in the industry.
Saloro approached TOMRA Mining to explore ways to further improve the head grade to the processing plant.
“We were looking for equipment capable of sorting ore with scheelite content in order to remove the non-mineralised product from the feed line,” Barruecopardo mine plant manager Pedro Jiménez said.
TOMRA XRT technology: High-grade feed and cost savings at Barruecopardo
TOMRA proposed its XRT ore sorter, which has the capability to identify fine high atomic dense tungsten inclusions with a detection technology developed in-house.
“Our ‘Inclusions Technology’ is a perfect combination of a high-resolution XRT sensor with tailored sorting algorithms,” TOMRA Mining area sales manager Europe, India and rest of the world Carolina Vargas said.
“At the Barruecopardo mine, this technology enables the detection of 1-mm or even smaller tungsten inclusions. This is unique in the market.”
TOMRA conducted test work with its XRT technology on 10-30mm and 30-60mm particle sizes at its test centre in Wedel, Germany in 2019, which yielded positive results.
“We chose TOMRA because of the reliability of the equipment in the tests and the time required to supply it,” Jiménez said.
In July 2023, TOMRA installed a COM Tertiary XRT ore sorter in the beneficiation stage. It is fed with raw material in the 8-25mm size range at a rate of around 30 tons per hour.
The sorter achieves +90 per cent recovery of scheelite and removes 85–90 per cent of host rock prior to downstream processing through gravity concentration, magnetic separation and flotation.
By only processing the material with scheelite content, the plant achieves significant cost savings.
The sorter has clearly demonstrated the value of this technology for the Barruecopardo mine.
“The tests and the results achieved so far are very positive and favourable,” Jiménez said. “We are convinced that this sorting technology from TOMRA Mining will help Saloro to significantly improve efficiency and production at the plant.”
In fact, Saloro has decided to purchase additional TOMRA XRT sorters for the mine.
“By purchasing more sorters, we aim to further increase the feed grade to the plant, remove material that does not contain scheelite,” Jiménez said.
TOMRA’s hallmark collaborative approach stands out
TOMRA Mining has developed a solid reputation for its collaborative approach to helping mining operations add value to their mines.
This project was no exception, and Jiménez has found that TOMRA stood out for its involvement with Saloro.
“Communication with members of their team is very fluid and fast,” Jiménez said. “Their willingness to solve the problems that have arisen has been very effective. From the very beginning, they have kept a close eye on the status of the project and monitored its progress on an almost daily basis.”
